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Logging and Sawmilling Journal October/November 2013

October/November 2013

On the Cover:
Western Forest Products’ Saltair sawmill produces upwards of 215 million board feet of high value lumber a year, and the Vancouver Island sawmill will now be doing that more efficiently, thanks to a recent $38 million upgrade (Photo of Saltair mill by Paul MacDonald).

New sawmill safety tool
A new safety tool is now available to sawmills and wood processing plants, with the release of a sawdust audit standard that was developed by the major lumber manufacturers in B.C.

Island mill gets big upgrade
The $38 million upgrade of Western Forest Products’ Saltair sawmill on Vancouver Island is allowing the mill to more efficiently produce lumber now—and positions it well for the future.

Making their logging mark
The next generation of the Gordon family—a trio of brothers— is learning the ropes at Alberta’s Dean Gordon Trucking, ready to make their own mark in the logging business.

A $40 million sawmill celebration
Canfor is celebrating its 75th anniversary this year, and the company’s employees at its Elko, B.C. sawmill have further reason to celebrate, with a $40 million upgrade at the mill.

New wheel loaders pay off with reduced fuel costs
B.C. custom cut mill operation S & R Sawmills is finding that investing in new Cat wheel loaders is paying off, in reduced fuel costs.

Log Max processor delivers performance
Owner/operator Scott Pilkington is a specialist contractor, focusing just on log processing, and is keeping busy these days with a new set-up, a Log Max 7000XT mounted on a Hitachi Zaxis 210 Forester tracked carrier that is delivering versatility and performance.

Being resourceful marketing Canadian wood in India
B.C. forest industry veteran Brian Leslie has had some interesting experiences and adventures since moving to India last year as a technical advisor for B.C.’s Forestry Innovation Investment Ltd.

The Edge
Included in The Edge, Canada’s leading publication on research in the forest industry, are stories from the Canadian Wood Fibre Centre, Alberta Innovates - Bio Solutions and Alberta Agriculture and Rural Development.

Tech Update - Harvester/Processor Heads
Logging and Sawmilling Journal looks at harvester/processor heads in this issue’s Tech Update.

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The Edge

CWFC co-hosts Boreal Plains forest disturbance pressures tourCWFC co-hosts Boreal Plains forest disturbance pressures tour

By Tony Kryzanowski

The recent International Boreal Forest Research Association conference held in Edmonton provided the Canadian Wood Fibre Centre (CWFC) with an opportunity to co-host a pre-conference tour for 50 attendees to visit and discuss issues related to land-use pressures on the Boreal Plains forest, using Alberta as an example.

“The primary focus of the tour was to look at forest land that is being disturbed by a variety of different sources and the implications as it relates to long term risks and sustainability,” says Derek Sidders, CWFC Regional Coordinator for the Prairies and tour organizer.

Partnering with CWFC on the tour were the University of Alberta, the Canadian Forest Service, and forestry company Vanderwell Contractors (1971) Ltd.

About 75 per cent of tour attendees were from Europe, with the remainder from North America. Most were academics conducting research related to the boreal forest in their particular jurisdictions. By touring and evaluating various forms of land-use disturbance, Sidders says the goal was to advance the discussion within academic circles on issues related to sustaining and where required, rehabilitating the boreal forest.

He says it provided conference participants with a pre-conference baseline and field perspective of the impact, scale, and range of different users on the land base specific to the agriculture/parkland-boreal forest interface. It also provided them with a field perspective on stand configurations, disturbance types, and potential impacts and opportunities that exist related to long term sustainability, “and, of course, the issue of risk in the boreal forest”, said Sidders.

Several of the stops used a catastrophic wild fire that impacted resource industries in Alberta economically as well as from the sustainability perspective, due to the disturbance impact. The various sites visited were within the 118,000 hectare, Chisholm fire southeast of Slave Lake, which occurred in 2001.

“It was started as a result of all this infrastructure and various land-uses within the forest, so it was man-made,” says Sidders. “Millions and millions of dollars of infrastructure were impacted, as well as over $4.5 million of standing timber lost due to that fire.” Tour participants considered several Canadian Forest Service studies that evolved from that fire related to fibre salvage and forest recovery.

Other stops featured sites logged by forest companies and regenerated using various means, as well as discussion of research studies focused on mixed wood dynamics within those logged areas.

Others featured viewing of well and mill sites as well as oil and gas infrastructure, featuring a pipeline that transports 180,000 barrels of Alberta’s oil to market daily.

“There are major implications obviously associated with oil and gas extraction, infrastructure, and transporting and conditioning of the material, and of course the exploratory impacts associated with exploratory wells, seismic lines, and so on,” says Sidders. Tour participants looked at various approaches and results from reclamation activity on different sites where forest disturbance has occurred due to oil and gas activity, including response on heavily compacted sites.

The final portion of the tour evaluated private land forests owned and managed by Vanderwell Contractors, with a specific focus on the Crown land transition zone with the parkland forest, and how the company is managing it sustainably using the same strategies it employs in the Crown forest. On their mixed wood forest sites, a partial harvest system to recover the mature aspen and protect and enhance the understorey white spruce was viewed. On other sites, afforestation of softwoods on agriculture land was viewed. These 12 to 15 year-old plantations were already yielding 25 to 30 cubic metres of fibre per hectare, “which will probably have a rotation age of less than 50 years, at least for first entry,” says Sidders. “They do afforestation where they are establishing plantations on agricultural land with white spruce and lodgepole pine the preferred species for their sawmill.”

Tour participants came from areas featuring a wide range of boreal forest disturbances, with some having few similarities to Alberta’s challenges with fossil fuel exploration and production activity, while others came from places like Russia where there is a considerable amount of resource activity and where it faces the same issues and risks related
to sustainability.

For more information about this pre-conference tour and the studies evaluated during the tour, contact Derek Sidders at (780) 435-7355 or Derek.Sidders@nrcan.gc.ca.


Tom GrabaowskiAlberta-specific biomass resource inventory tool development enters final phase

By Tony Kryzanowski

Considerable progress has been made on the Alberta Innovates Bio Solutions (AI Bio) funded development of an easy-to-use, web-based system that will identify all potential available sources of forestry and agriculture biomass in the province. Once available, it could stimulate development of new bio-industrial projects that depend on a reliable source of biomass feedstock.

Called the BioResource Information Management System—or BRIMS for short—the tool will be unique in the world and has completed the proof-of-concept stage. The project team is now working on a long-term business model, which will require the support of additional investment partners and formalized data-sharing agreements.

The data provided by BRIMS is intended to quantify both forestry and agriculture biomass amounts, determine its availability, and pinpoint its geographic location, using current information from a variety of stakeholders, including forest companies. The goal of the BRIMS project is also to identify information gaps, improve upon the quality of the information data and then present it to the world.

Given the progress made so far, BRIMS is expected to be available within the next two years.

“There are many potential bio-product projects out there right now that can’t secure financing. One of the primary reasons is that technology companies and possible inventors don’t have a dependable inventory of biomass in a particular region,” says Stan Blade, AI Bio chief executive officer. “BRIMS pulls all this together.”

He adds that having access to a tool like BRIMS is critical to AI Bio fulfilling its mandate, which is to work toward advancing the bio-economy in the province.

“It became very clear that despite our work and the work of various technology companies in the world, no matter how great the science, how great the technology was, it always came back to supply of biomass,” Blade says. “If you are going to invest $100 million or $500 million into a facility, people wanted to know not only about the supply in a particular year, but over the next 20 or 30 years.”

Advances in technology also made development of a service like BRIMS possible.

AI Bio hired the Silvacom Group in 2011 to initiate the project. The first phase involved several components, including a thorough evaluation of the current state of science and data associated with biomass assessments. It consisted of a comprehensive literature review and jurisdictional scan of over 30 countries. This review concluded that, “no one has designed a comprehensive biomass measuring system that covers all biomass sources and components, including drawing together data from the green (forestry) and white (agriculture) zones.” In other words, what is being developed in Alberta will be a global first.

Tom Grabowski, president and chief executive officer of Silvacom (above), says that a major breakthrough during the first phase of BRIMS development was the integration of information from new and previously unavailable sources of biomass resulting from data-sharing agreements signed with key stakeholders in the forestry and agricultural sectors. With access to this information, Silvacom was able to create and compile unique biomass data sets that are far more complete and detailed than anything currently available.

The second phase involves development of an online system where BRIMS data is accessed and analyzed to answer critical biomass availability questions for potential investors. The result will be ‘Prospectus Generator’, which Silvacom describes as an innovative approach to online management and distribution of geospatial biomass data contained in BRIMS.

The concept is to provide an easy-to-use, web-based portal to make it possible to display potential biomass from a variety of sources and user-defined areas. The functionality of Prospectus Generator includes organization and storage of the acquired biomass data as well as online tools to display and analyze opportunity scenarios for forestry and agriculture biomass supply from user-defined areas. The information will be made available on a township, regional, and provincial scale.

So far, pre-build wireframes of the Prospectus Generator have been designed.

“We’re confident that we are going to represent the entire biomass situation in the province, along with an appropriate confidence interval around the estimates,” says Grabowski. “The interesting analyses will come when evaluating a real project, and analyzing the economics and the cost of delivering or using biomass in different locations. You get into some really cool location-specific analyses to determine whether or not a project is affordable.”

He adds that with BRIMS, Alberta is also creating a potentially marketable product.

“We think it will be a model that could be exported and used in other jurisdictions to build out biomass inventories and provide analytical tools for evaluating investment opportunities in other areas,” Grabowski says.

For more information about BRIMS, contact AI Bio executive director and project sponsor Carol Bettac at (780) 638-3721 or carol.bettac@albertainnovates.ca


Mushroom entrepreneur Eric WhiteheadMushrooms a possible opportunity for Growing Forward 2 assistance as ‘Wild’ trend takes hold

By Tony Kryzanowski

The forest has many under-utilized resources that if harvested in a sustainable way —and marketed to the right audience—could provide additional income to Alberta woodlot owners and landowners interested in agroforestry.

Mushroom entrepreneur Eric Whitehead

Through the Growing Forward 2 program, the Alberta and Canadian governments have partnered to provide financial support on a cost-shared basis to help individuals investigate and launch potential business ventures related to value-added and specialty products from the forest. Financial support to help develop marketing strategies for these products is also available.

“The opportunities could be as close as the mushrooms under your feet,” says Toso Bozic, Agroforester with Alberta Agriculture and Rural Development. “What’s important is to evaluate how much knowledge you have about a product, how much competition already exists for it, how the raw material can be made market-ready from the forest to delivery to the customer, and how it can be marketed effectively.”

Bozic adds that the Growing Forward 2 program can help eligible applicants with endeavors such as feasibility studies for new opportunities, business plans for expansion and restructuring, market research, value chain development, pricing models, marketing plans, business management mentoring or coaching, and succession plans. Funding is also available for business management skills development.

One company that has already recognized the value of what nature has provided in the forest is Untamed Feast (www.untamedfeast.com). Owned by Eric and Michelle Whitehead, a young couple from St. Albert, Alberta, the company markets edible and select gourmet wild mushroom and mushroom-based products harvested from the forest throughout Western Canada and the Northwest Territories. It has been operating for 13 years, with their product in retail stores for the past six years. The largest part of their business is selling highly sought-after morel mushrooms. In 2013, their entire morel mushroom harvest came exclusively from Alberta forests. It is sold as a dried food product.

“The world supply of morels has never met world demand,” says Michelle. “They are the most desired wild mushroom in the world next to French truffles—morels are rare, they look different, they taste different, and their texture is quite unique. People really respond to them.”

Michelle says a key part of their marketing strategy is emphasizing that the mushrooms are not a cultivated crop but wild mushrooms, which she says makes a difference in their nutrient content, flavor and aroma. They are also a non-cultivatable crop.

Eric is an expert in mushroom varieties and a certified herbalist. He spends considerable time in the forest picking the crop. The company’s product line has expanded to include other wild mushrooms such as dried, smoked, and aged chanterelles, dried porcinis, and a forest blend consisting of several edible mushroom varieties. They also sell mushroom-based products such as mushroom gravy, porcini risotto, wild mushroom soup, morel coconut rice, and chanterelle arroz.

“First it was organic, and then it was local, and we believe that wild is the next trend,” says Michelle. “We’re very proud to be part of it. We really believe that this food is so good for you—it really is the most sustainable way to eat, and we are leaving such a small environmental footprint. We’re not disturbing the soil.”

She adds that the business has expanded more than they expected, and their vision has grown dramatically.

“We’re very clear now that we want to be a patron of all things wild,” says Michelle. “We’re not going to stop with mushrooms. We’re going to get into berries—and stinging nettle is already in some of our mushroom-based products.”

They sell their products both directly, such as through Farmer’s Markets, and over the Internet. Michelle says their strategy is to try to build local markets for their products with home cooks as well as with gourmet cooks. All of their products come with recipes and their web site has cooking demonstrations and mushroom hunting videos.

Under the Growing Forward 2 Business Opportunity Program, successful applicants are eligible for reimbursement of between 50 per cent and 75 per cent of certain non-capital costs related to researching and planning a new business venture.

Under the Growing Forward 2 Business Management Skills Development Program, successful applicants are eligible for reimbursement for 75 per cent of eligible costs for approved business skills
development training courses.

Mushroom entrepreneur Eric Whitehead.

For more information about the Growing Forward 2 program, visit http://www.growingforward.alberta.ca, or contact Toso Bozic at toso.bozic@gov.ab.ca.

 

 

 

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