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Logging and Sawmilling Journal October/November 2011

May/June 2012

On the Cover:

In what is the largest sawmilling investment in North America in recent years, Alberta’s Millar Western Forest Products has invested $50 million and rebuilt its Fox Creek operation into a state-of- the-art sawmill that has already achieved 100 per cent of daily production design capacity. Read all about the new mill beginning on page 10. (Cover photo by Tony Kryzanowski)

Spotlight: An industry united

The recent explosions and fires at two sawmills in B.C. have united the industry like little before, and all involved are working hard to determine the causes—and prevent it happening again.

Canada’s newest sawmill: Fox Creek

The start-up of Millar Western’s new $50 million Fox Creek sawmill, capable of twice the production of its predecessor operation, has become a source of pride and joy for company employees and the Fox Creek community.

Upgrading the mill in a down economy

Stimson Lumber is taking advantage of the slower economy to make an investment in its stud mill, including the replacement of its canter and an upgrade to an optimized double length in-feed scanning system.

Fuel Sipping Processor

Tigercat’s new 880 machine is proving to be a fuel-sipping processor, while still delivering the goods, at Suncoast Logging on the west coast of Vancouver Island.

Thumbs up for new Tigercat 880

Tigercat’s new 880 machine is proving to be a fuel-sipping processor, while still delivering the goods, at Suncoast Logging on the west coast of Vancouver Island. Meanwhile, an 880 log loader is receiving the “thumbs up” working for logging contractor Blue Valley Enterprises in B.C.’s Central Interior.

A Case study in equipment life

Two Case 921 wheel loaders have gone the distance—and then some—at West Fraser’s Quesnel sawmill, clocking in some amazing operating hours: more than 41,000 hours and 38,000 hours, with original engines and transmissions.

Adding value on Haida Gwaii

As the new timber allocation on Haida Gwaii in British Columbia is put in place, the Haida Enterprise Corporation and its subsidiary, Taan Forest, will be looking at a number of initiatives to add value to the wood fibre, and provide jobs for the Haida people.

Logging in limbo

The uncertainties around timber supply in Haida Gwaii have left some long-established and resourceful operations, such as O’Brien & Fuerst Logging and its pole plant, in limbo.

Strands of recovery coming together for OSB

The economic tsunami for Canada’s OSB industry—following the collapse of the U.S. housing industry—is finally starting to recede after five very long, and lean, years.

Think your product is green? Prove it!

With the Environmental Product Declaration (EPD) program, the forest products industry is challenging other building materials to back up any claims their products might be “green”.

The Edge

Included in The Edge, Canada’s leading publication on research in the forest industry, are stories on Canadian Wood Fibre Centre and Alberta Innovations – Bio Solutions research projects.

Tech Update

Logging and Sawmilling Journal has the latest product information on spark detection, dust suppression and fire suppression equipment in this issue’s Tech Update.

The Last Word

Tony Kryzanowski wonders if the Stephen Harper’s government has left the building when it comes to the bio-economy file, instead choosing to focus on oil and gas.

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Mardis Forest ProductsAn industry united

The recent explosions and fires at two sawmills in B.C. have united the industry like little before, and all involved are working hard to determine the causes—and prevent it happening again.

By Jim Stirling

Will my mill be next?

The haunting feeling of another sawmill explosion and fire is accompanying every sawmill worker reporting for their work shift well beyond the scene of two recent devastating incidents in central British Columbia.

Official investigations into the possible causes of the two incidents that have shaken—and united—the forest industry like few before it, will take weeks or months to run their course. But the forest industry and regulatory agencies have been galvanized into action to help prevent any further horrifying incidents.

The first explosion and fire occurred on a frigid January evening at the Babine Forest Products sawmill east of Burns Lake. Two workers were killed, 19 injured and everyone involved traumatized. The emotions were compounded three months later when an eerily similar explosion and fire levelled Lakeland Mill’s sawmill in downtown Prince George. Two workers were lost in that incident and 22 more injured.

Regulatory agencies like WorkSafeBC and the B.C. Safety Authority were quick off the mark to launch official investigations into the possible causes of the two events. In the meantime, advisory orders were issued to the province’s sawmills to closely investigate hazard abatement in their operations, particularly the accumulations of fine dust associated with processing the increasingly dry wood killed by the mountain pine beetle epidemic in the B.C. Interior.

In late April, WorkSafeBC updated the progress of its investigation into the Burns Lake explosion. “This investigation is ongoing, however the site has been returned to the employer; equipment that must be examined has been removed from the site and transferred to independent laboratories for testing and analysis and information and evidence gathered through witness statements is being analyzed.”

By early May, 341 sawmill operations throughout B.C. had taken internal mitigating measures to reduce or eliminate dust accumulations in their operations, reported Roberta Ellis, WorkSafeBC’s senior vice president.

Also early in May, CEOs from major wood product manufacturing companies in B.C. announced an unprecedented collaboration to create a joint action plan for improving safety. The CEOs will establish and lead a task force to quantify combustion risks related to dust from processing both green and dry wood along with management practices for dust control in a wood plant manufacturing environment.

“We are also committed to developing a set of clear and auditable standards that will be utilized to independently assess the safety of mills across the industry,” declared the CEOs under the signatures of Don Kayne, representing Canfor Corporation; Hank Ketcham, West Fraser Timber; Brad Thorlakson, Tolko Industries; Don Demens, Western Forest Products and Ken Shields, Conifex. Other forest companies including Ainsworth, Interfor, Dunkley Lumber the Sinclar Group and Hampton Affiliates endorsed the initiative. “We will work with experts across disciplines and other stakeholders to ensure these standards are comprehensive and can be relied upon to provide assurance that conditions in mills across British Columbia are safe for workers,” continue the CEOs.

“Finally, we will be reaching out to every forest products manufacturer in the province, large and small, to expand this initiative to every mill in British Columbia.”

Also early in May, the B.C. Safety Authority ordered what many mills have already begun: to update safety procedures; to maintain valid operating permits; renew maintenance procedures where necessary and be diligent in reporting incidents. Companies have until July 13 to comply with the safety procedures and inform the B.C. Safety Authority accordingly.

One of the reasons fine dust is being targeted as a possible or contributory cause of the mill explosions and fires is because its risk factors have been relatively well documented. The Vancouver Sun reported that two forest companies, not active in the B.C. central interior, had been alerted to the explosion potentials associated with dust accumulations. Norbord Industries Inc., was alerted to the risk after a dust explosion at a particleboard plant in the U.K. in 2004. Weyerhaeuser has had a combustible dust control program since 2009, following a dust-caused explosion at a Georgia sugar plant that killed 14 people.

Sawmills and pellet plants in the B.C. Interior have also reported fires triggered by explosions where dust was deemed to be a contributory factor. Sawdust generally and super dry dust produced when processing beetle killed pine trees particularly poses more than respiratory risks. “There is no question, discussing this within the industry as we have, that the dust properties are different,” says Roberta Ellis of WorkSafe BC. However, WorkSafeBC, the other investigative agencies involved and the mill owners are careful not to leap to any premature conclusions concerning the definitive causes of the Babine and Lakeland explosions and fires. The investigations will run their course and examine all available evidence, however long the process takes.

The last word, for now, from the forest company CEOs in their statement: “As we mourn the lives lost and those changed forever by the explosions at Babine Forest Products and Lakeland Mills, we are taking every possible step to ensure that nothing like this ever occurs at another mill in the province again.”

How to help the Lakeland employees …

The explosions and fires at two sawmills in central British Columbia this year created horror, disbelief and an unprecedented outpouring of support from the forestry family and beyond. The sawmill conflagrations at Burns Lake and Prince George took four workers' lives, severely injured many others and traumatized an industry. The scope of financial and emotional support for the stricken workers and their families in the wake of the tragedies is continuing. There are several ways people can help. The outpouring of sympathy and support for Babine Forest Products and Lakeland Mills’ employees has been overwhelming and already over $900,000 has been raised. Local businesses and individuals ranging from grocery stores to school children have contributed to the established funds to assist Lakeland’s and Burns Lake workers and their families.

Two main donation funds have been established. Here is how to help: Cheques can be sent to the

Burns Lake Tragedy Fund Society

(www.burnslaketrajedyfund.org)

P.O. Box 263,

Burns Lake, BC

V0J 1E0

To assist Lakeland Mill's employees and their families, credit card donations can be made on the Prince George Community Fund’s website (www.pgcf.ca). Or help by cheque or money order can be directed to the Lakeland Fire Assistance Fund and mailed to the foundation at:

Prince George Community Foundation

P.O. Box 1204, Station A

Prince George, B.C.

V2L 4V3

Logging and Sawmilling Journal has donated $1,000 to each of the two funds, and encourages others in the industry to donate to support this very worthy cause.

 

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