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Logging and Sawmilling Journal October/November 2011

December/January 2012

On the Cover:

The District of Mission, B.C.’s Forestry Department recently installed Olofsfors Eco-Wheel Tracks on its Cat 525 grapple skidder, and the tracks have been steadily delivering exceptional traction in some extremely steep west coast ground. (Photo by Paul MacDonald)

Spotlight

B.C.’s Central Interior Logging
Association has launched a training
and job placement initiative that will help meet a shortage of operators in
the bush and drivers on logging trucks.

Tackling steep slopes on the B.C. Coast

The District of Mission’s Forestry
Department has found that using
Olofsfors Eco-Tracks allows it to more easily tackle skidding in the District’s Tree Farm Licence 26.

Tigercat tilter buncher takes on slopes in the B.C. Interior

Veteran B.C. steep slope logging
specialists Dennis and Brian Hoobanoff are praising the productivity of their new purpose-built Tigercat LX830C tilter feller buncher, which anchors the company’s logging equipment fleet.

Canada's newest sawmill starts up

The town of Midway, B.C. has teamed up with sawmilling savvy Vaagen Bros. to re-start an idled mill in the town, working on a very tight $8 million budget—but with lots of enthusiasm.

The Logging and Sawmilling Journal CEO Interview: Ken Shields
of Conifex

LSJ talks with Conifex CEO Ken Shields to get some insight on the reasons why he chose to set up a new forest company in the midst of an industry downturn, what they’ve done to improve operations at their two mills—and what improvements are still to come.

Winter tips for log haulers

From doing your pre-trip to figuring out how to manage the weather, Logging and Sawmilling Journal has some solid tips on how log haulers can best deal with winter weather.

Balanced strategic approach to management

What’s in …The Edge!

Included in The Edge, Canada’s leading publication on research in the forest industry, are stories on Canadian Wood Fibre Centre /Natural Resources Canada, Alberta Innovates - Bio Solutions and FPInnovations research projects.

Slow but steady sawmill growth

B.C.’s Bruce Andrews had an intriguing start to being a sawmiller—he traded a boat for a Wood-Mizer mill—but his export driven cedar business has steadily grown, to the point that he is now looking at installing some lumber drying equipment.

The dramatically changed insurance picture for the forest industry in 2012

Tech Update

class 8 trucks

Supplier Newsline

The Last Word

Jim Stirling talks about how the downturn has claimed a number of sawmills, but there are some feisty independent sawmillers in B.C. who are still standing.

 

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Eco-Wheel Tracks deliver traction on B.C.’s steep slopes

Eco-Wheel Tracks deliver traction on B.C.’s steep slopes

The District of Mission, B.C.’s Forestry Department recently installed Olofsfors Eco-Wheel Tracks on its Cat 525 grapple skidder, and the tracks have been steadily delivering exceptional traction in some extremely steep west coast ground.

By Paul MacDonald

The District of Mission, B.C.’s Forestry Department had one of those classic equipment choices: equipment was wearing out and it was time for replacing it.

The choice they would make would literally give the district’s logging operation traction. They run a Cat 525 grapple skidder, and the chains were worn out. They put chains with an aggressive diamond pattern on all four tires several years ago—and they had down their work, and were just plain worn down.

And as Brad Laughlin, the District of Mission’s forestry foreman explains, they were looking at options. And one of the options was Olofsfors ECO-Wheel Tracks.

“We did some research, talked with some people who used them and found out more about these ECO-Wheel Tracks,” says Laughlin. “Based on the information we received, the ECO-Wheel Tracks offered three times the wear, better traction and tire life gets extended because ECO-Wheel Tracks are very static on the tire—they don’t move like chains do.

“We decided they were worth the extra cost, and we went for them.”

That was about eight months ago, and the move continues to pay off for the District of Mission.

Eco-Wheel TracksSince the logging operation of the District of Mission is working in second growth wood, there is a large amount of debris on the ground from previous logging, making for slippery conditions. It can be tough to get wood out on the steep slopes, but the Eco-Wheel Tracks have performed well, delivering good traction to the Cat 525 grapple skidder.

The District of Mission’s Forestry Department, overseen by forestry manager Bob O’Neal, manages Tree Farm Licence 26, also known as the Mission Municipal Forest. TFL 26 is approximately 10,000 hectares of which about 12 per cent is municipally owned and 88 per cent is provincial Crown land. Major forestry programs are carried out by the department including harvesting, tree planting, cone and seed collection, plantation brushing, tree spacing, tree pruning, road construction, forest fire prevention and trail building.

They have a modest equipment fleet. In addition to the 525 skidder, they also have a fairly new Cat 325 excavator which Laughlin says “we have pretty much Swiss Army-knifed into doing everything. We have a Waratah FL85 directional falling head, a bucket, a rake and a grapple.”

The District of Mission lies about 65 kilometres east of Vancouver, on the north shore of the Fraser River. Laughlin describes the forest area they are logging in as typical west coast second growth, made up of mostly hemlock, but with some Douglas fir and Western Red Cedar, with a fair bit of the timber in steep ground. “The terrain can go from flat to steep to very steep.”

With the moderate B.C. coastal climate, the equipment does not have to run on snow or ice very often. “Our major thing here is slippery mud and wood, and wood is disastrous against bare rubber tires,” says Laughlin. So getting good traction with their 525 skidder is essential.

The chains had worked fine, explains Laughlin and skidder operator George Kocsis. “With the chains, we had a fairly rigorous maintenance program,” said Kocsis. “We’d take them off and bring them in the shop in the fall, and hard surface all the contact points to try to extend the life of the tires and the chains.”

They serviced the chains four times—it was quite labour intensive, taking about a day per chain, or four days for the complete set.

“It was a lot of work, but that would extend their life. Some operations would just run the chains and then chuck them, but we wanted to extend their life,” said Laughlin.

But eventually because there are so many moving parts with chains, they start to wear thin at points. “When that happens, there’s not much you can do about that.”

So the search started. In addition to checking out the ECO-Wheel Tracks on the company’s web site, Laughlin and Kocsis talked with a Prince George-area contractor who was working with the tracks, who reported good results.

“Every application is different, we’re not talking about comparing apples and apples from one site to another,” says Laughlin. “But based on the research we did and the information we had from Olofsfors, we thought we’d give them a try.”

Brad Laughlin, the District of Mission’s forestry foreman (right) and skidder operator George KocsisBrad Laughlin, the District of Mission’s forestry foreman (right) and skidder operator George Kocsis with their Olofsfors Eco-Wheel Tracks equipped Cat 525 grapple skidder.

The ECO-Wheel Track design, with its high linkage system, significantly reduces rolling resistance compared with conventional tracks, says Olofsfors. Its extended cross members produce less ground pressure and damage, and increases the carrying capacity of equipment, according to the company. Other benefits can include lower energy consumption and reduced wear and tear on a machine and tires.

And so far, the benefits keep coming for the District of Mission. Kocsis says even eight months into operation, he is still able to get additional benefits from the ECO-Wheel Tracks. “It’s still giving me stuff,” he says. “With the mechanized falling we do, and this has nothing to do with the operator, we get stuck with high stumps. And we have a pretty low slung skidder, so it’s pretty easy to high centre the machine.

“When I ran chains, I would occasionally get stuck. Since using the ECO-Wheel Tracks, I have never been stuck. If I can get just one wheel on the ground, I am coming off that stump—no question about it.”

Though they have not been quantified, the ECO-Wheel Tracks have made the Cat 525, already a solid skidder, even more productive.

“The Cat 325 excavator works pretty closely with the skidder, making trails in soft ground. With the skidder in chains, the 325 would typically throw in broken wood, broken stumps, small logs, material like that, to help get the skidder through.

“It would place the wood perpendicular to the wood, to help create a path,” explains Kocsis. “The skidder with chains would pound that down pretty quick. But with the ECO-Wheel Tracks, they are so rigid, you can lay the wood the same way as the trail, like a rail, and we can run on that. We had a bad hill a while back, with mud and a lot of wood debris, and we thought we’d try putting a log down lengthwise, and it seemed to bite it and we got up that hill fine.”

Laughlin notes that Mission’s TFL 26 has its own set of challenges. “Since we are working in second growth, there is a large amount of debris on the ground from previous logging. So that’s slippery for rubber tires, so you want some steel on your tires for a start. And because we have high, old growth stumps that are in the way, you are limited in the path you take without taking those stumps out of the way. So it can be tough to get wood out of there. But the ECO-Wheel Tracks have performed well.”

They essentially have opened up more ground, he says. “It creates a larger set of ground possibilities for the operator. We can now handle a little steeper ground, ground that was slippery and challenging before is now feasible. Skidding down a trail is never a problem. But if you can’t get up there in the first place, you’re not going to get any wood out.”

One slight limitation is that the ECO-Wheel Tracks don’t like travelling fast on roads. The operators at Mission don’t have to travel much on road, though, and when they do, they’ll only take the skidder up to third or fourth gear.

Laughlin says the ECO-Wheel Tracks have also saved them money. If they had opted for another set of chains, they would have been looking at buying another set of skidder tires, which would have come in upwards of $16,000. But they were able to install the ECO-Wheel Tracks on their existing tires.

Even with chains, the tough trails took their toll.

“We used to work up at Pitt Lake in very steep ground, and be moving wood down from a spar tree. It was really tough on the tires. Logs would run into the skidder and you could walk down and see tire lugs on the trails. But armoured up like this with the ECO-Wheel Tracks, that doesn’t happen.”

Both Laughlin and Kocsis emphasized that the ECO-Wheel Tracks have to be installed properly and carefully. “If the tracks are run loose, they do move. We deflated the tires, installed the tracks on very tight and then inflated the tires. They don’t move.” They added that links may have to be taken out to lengthen or shorten the tracks.

Kocsis said the wheel tracks come with fairly good welding instructions. He noted they had to look around a bit to find an electrode that was compatible with the alloy in the ECO-Wheel Tracks, but that was something the shop was able to do easily.

Depending on the skidder, the tracks can take up a fair bit of space. The Cat 525 has aprons on the back that were pushed in a bit with the wheel tracks, so they cut the aprons off. They also found that the front end was kind of funny, because the axle tilts and the tracks were hitting the tin work on the skidder. Their solution was to reverse the front rims, and they are now out a further inch, which has also improved stability.

There are some operating recommendations and general maintenance to follow when using wheel tracks, says Olofsfors. First is to keep the tracks as tight as possible at all times to minimize the “flexing” of the linkage system. This will ensure maximum life. Next, the differential locks are not required with good traction and should be disengaged under normal operating conditions. Only use dif locks when absolutely necessary.

When welding replacement cleats, it’s important to follow the instructions. Never weld additional cleats in the middle of the cross members and spread the heat evenly throughout the track.

They had noticed small signs of wear from travelling on the road, so they had the tips hard-surfaced. “This isn’t really necessary, it’s more preventative maintenance, but it’s probably a good idea,” says Kocsis.

The manufacturer, Olofsfors, does not recommend hard surfacing the ECO-Wheel Tracks, though. They suggest replacing the cleats when they wear down.

They do not have any hard data on what the skidder is delivering now vs. when it had chains, but Kocsis says it has resulted in a “serious improvement, probably in the range of 30 per cent”.

They had to rebuild the ESCO grapple on the 525. Laughlin noted that would have been necessary regardless, but the wear on the grapple was probably accelerated by the increased productivity of the machine. These are the kind of problems any logger can live with.

The extra traction can bring its own issues, so operators need to be mindful of that, says Kocsis. “There is so much traction that you have to be aware of differential locks. We have a clutch pack that is differential lock operated. What happens is sometimes you can grab a turn and be in among the stumps and stuff, and you’re hooked in all over the place, and only one wheel is grabbing. And when you lock up, that wheel is taking it on full.”

In general, there is reduced tire spinning, meaning the skidder is leaving less of a footprint. The traction also creates options in terms of a skidder trail. “If you are going back and forth a lot, you are going to leave a trail no matter what,” says Kocsis. “But if you have options to go slightly off the trail, you can spread it out a bit.”

All in all, Laughlin and Kocsis say the ECO-Wheel Tracks has exceeded their expectations. “We did the research and then took a leap of faith—and it’s paid off,” says Laughlin.

 

 

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